Specialist plate work fabrication involves creating complex and custom metal structures, components, and assemblies from flat metal plates.
This process is used in various industries, including construction, shipbuilding, aerospace, and, in this case for road signage gantries over the N3.
Before anything else, detailed designs and engineering plans are created, using CAD (Computer-Aided Design) and TEKLA software, to ensure precise specifications and dimensions.
Once the structural engineer is happy with and signs off the design, an appropriate type of metal is selected based on the required properties, such as strength, durability, and resistance to corrosion.
Next the project moves to the CNC department and Advanced cutting techniques like CNC laser cutting, plasma cutting are used to cut the metal plates into the desired shapes and sizes.
Once all the pieces of the puzzle have been cut to size the plates are formed into specific shapes using methods such as bending, rolling, and pressing. This can involve both manual and automated processes.
These formed sections must then be welded together.
Our fabrication team uses MIG, and arc welding to join the metal pieces together. Precision and expertise are crucial to ensure strong and reliable joints.
Next the various holes for anchoring the structure are drilled using our CNC beam drilling line which ensures absolute precision and accuracy of all fastener points.
To enhance the durability and appearance of the finished product, the surface is manually cleaned and then painted.
Rigorous quality control measures, including inspections and testing, are conducted to ensure the fabricated components meet the required standards and specifications.
The individual fabricated parts are transported to site where they are assembled into the final structure and then lifted by a large crane.
Specialist plate work fabrication requires skilled technicians, advanced equipment, and a thorough understanding of materials and processes to produce high-quality, custom metal components and structures.
Get in touch with our team of experienced structural steel experts to find out how we can ensure your next steel structure project is a success.
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